Card Box

Hi all,
At last I have finished the card box that my wife asked me to make for her. She received some Oracle cards off her daughter for Christmas and wanted a special box to keep them in. She said she wasn't bothered about the design and left it completely in my hands.

After a bit of thinking I decided upon an image that consisted of an avenue of moon lit trees. The box was a simple rectangular design made from 6mm walnut. I couldn't used walnut for the lid because it would be too dark to show up the pyrography, and besides that, I couldn't source a piece that was wide enough so it had to be 6mm birch plywood. I figured it would be okay to use plywood for the lid because the design was going to be darkened by the pyrography.

Here is the sketch I produced to allow me to cut out the fret work with my scroll saw. It would also be used as the reference for the pornography work.

After making the box, I cut out the dark parts on my scroll saw.

Once that was done, I attached the lid to the box with some small hinges and then set about the pyrography. I concentrated on the trees first making sure that I put the darkest pyrography marks on the sides of the trees away from the centre. I did that because the insides of the trees would be lighter due to the moon. making trees light on one side and darker on the other gives them a feeling of volume.

The next thing I tackled with my pyrography iron was the grass, which I made longer at the front and shorter where it receded into the distance. I also made the stepping stones small as they receded away to give the image some depth. I had to do the pyrography work over several days because the repetitive nature of the work was giving my Carpal Tunnel Syndrome some gype.

Finally, I shaded in the sky around the moon and went darker the further I went away from it.
This part didn't come out as well as I would have like. I made sure to keep my iron moving all of the time to avoid dark sports but I'm becasue wood is an organic material it doesn't always do what you think it should.

Here is the box finished with 3 coats of gloss varnish.

The only other thing I had to do was to make a mechanism to make it easy for my wife to get the cards out of the box. Tipping it upside down didn't seem to be the right thing to do. So, I drilled a hole in the middle of the base and poked a piece of blue ribbon through it. I then tied a knot in it and glued it in place to stop it pulling through. On the other end of the ribbon that would sit on tops the cards I attached a small rabbit that I carved out of walnut with the Dremel that my wife bought me for Christmas. Now all she has to do is give the rabbit a bit of a tug and the cards are lifted.

By the way, it was my first real go with the Dremel and I like it. Here's a picture of the rabbit.

All in all, I enjoyed getting back to a bit of scroll sawing and pyrography and I think that as the weather warms up my workshop will be seeing me more often. I even have an idea for a new box design that I can't wait to make so I will share it with you in my next post.

PS my wife liked the box.